My Car Photos - 22 - Fiberglass Repair 101

A photo log of some simple ideas on working with the gooey stuff, fiberglass resin and mat or cloth.

Fiberglass Repair 101

Some Damage & Lousy Repair Idea
Some Damage & Lousy Repair Idea
Someone cuts an access hole, then someone taps the hood too hard - CRACK!!!!
Clean, then Grind or Sand Damaged Area
Clean, then Grind or Sand Damaged Area
This shows a section that was removed and a resulting crack, who knows what came first? Part was cleaned & damage ground
Troth 1-2 in wide on frontside
Troth 1-2 in wide on frontside
Make a V groove for the new glass/resin, afterwards, flip & do same on backside, if possible.
Another view of the prep
Another view of the prep
This view shows a drill hole at the end of the crack, this is a "stress relief" that stops the crack from growing.
Make Gravity your friend & Ventilate!
Make Gravity your friend & Ventilate!
Position the part so the resin stays in place, it's liguid & runs easy till it stiffens up. Use of a fan can help.
Light Cardboard Template is easy
Light Cardboard Template is easy
Here a cardboard template is made for a replacement piece. Someone apparently cut a hole in this hood?
Save old fiberglass pieces for repair
Save old fiberglass pieces for repair
I have some pieces to re-use on my repair, transfer template info & cut
Prep before you mix the resin
Prep before you mix the resin
Here you can make out pieces cut to fit repair, latex gloves & cheap paint brush
Position parts & almost ready for resin
Position parts & almost ready for resin
Back side is supported with masking tape & entire crack to limit loss of resin
Resin & glass in place
Resin & glass in place
Paint the damage with resin, lay in glass, paint on more resin, saturate glass & it turns from white to transparent
Add Heat
Add Heat
Sometimes you comeup a little short with the hardener mix, I add this radiant heater to help it along. Be carefull!!
Another Repair Area - Before
Another Repair Area - Before
This crack needs attention.
Another Repair Area - After
Another Repair Area - After
I like to use resin & glass, sometimes followed by tiger-hair and lastly bondo, more work is needed for sure.
Hole repair is simpler.
Hole repair is simpler.
Drill counter sinks to achieve bevels or grind away to bevel edges, tape backside & fill with matt, cloth & tiger-hair.
Roomy enough I hope
Roomy enough I hope
It was hard to tell what to remove & what to leave? Hope this works?
gravity is your friend!
gravity is your friend!
Remember to let gravity help you. Position part so resin stays where you want it.

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5/18/2012 3:58:33 AM