redbirdacres - 475 - 2002 Suzuki Project Motorcycle

We converted a Suzuki Savage "thumper" into a cafe racer. Bike is now completed (Christmas 2011). Read about it here: redbirdacres.blogspot.com/2012/01/cafe-racer-project-bike.html

2002 Suzuki Project Motorcycle

Test Ride
Test Ride
I take it out for a test ride.
2002 Suzuki LS650
2002 Suzuki LS650

2002 Suzuki LS650 Savage
2002 Suzuki LS650 Savage
The 650 thumper motor.
2002 Suzuki LS650 Savage
2002 Suzuki LS650 Savage
Tied down in our trailer for the trip home.
2002 Suzuki LS 650 Savage
2002 Suzuki LS 650 Savage
The bike on the trailer waiting to come home with us.
Tear down
Tear down
Some of the parts already removed.
Tear down
Tear down
Stripping the bike down to the frame.
Tear down
Tear down

Tear down
Tear down
Close up of the motor.
Tear down
Tear down
Close up of electrical wiring before removal.






Tear down
Tear down
Top of carburetor and air box.
Tear down
Tear down
Rear fender details.



Tear down
Tear down
Rectifier detail.






Tear down
Tear down
Ignition key barrel.






Tear down
Tear down
Decompression solenoid detail.
Tear down
Tear down
Front turn signal bases.
Tear down
Tear down
Stripped to frame.















The build begins
The build begins
New aluminum mini turn signal-running lights installed.
The build
The build
New turn signals.
The build
The build
Frame cuts where seat mounts
The build
The build
Side view of frame cuts.
The build
The build
Another angle
The build
The build
Frame cuts complete and front end removed for modifications.
The build
The build
The Ryca kit arrives, time to check out the new seat and modified tank.
The build
The build
Checking for level
The build
The build
Side view
The build
The build
Rear view
The build
The build
Eddie the artist starts painting the body parts.
The build
The build
The tank at Eddie's shop.
The build
The build
Detail of air brushed Suzuki "S"
The build
The build
Parts back from paint, checking fit.



The build
The build
Freshly painted tank and seat assembly.



The build
The build
Tank detail
The build
The build
Checking fit of painted parts.
The build
The build
Rear view.



The build
The build
Checking fit and color in ambient light.






The build
The build
Detail of clip-on bars.



The build
The build
Detail of new speedo and tachometer.






The build
The build
Detail of new decompression lever.
The build
The build
Detail of remounted coil.
The build
The build
Exhaust and new "silencer" fitted.
The build
The build
Top view of electrical mods and new battery.
The build
The build
Left side wiring details.
The build
The build
New horn with modified mount position.
The build
The build
Motor and carb details.
The build
The build
New Baxter grips.



The build
The build
Carb top and wiring mods.
Ready to ride - 6 Dec. 2011
Ready to ride - 6 Dec. 2011
Complete except for bar end mirrors






Completed
Completed
Front view



2011_1207Image0007.JPG
2011_1207Image0007.JPG
2011_1207Image0007.JPG 2011-12-07
2011_1207Image0008.JPG
2011_1207Image0008.JPG
2011_1207Image0008.JPG 2011-12-07
2011_1207Image0009.JPG
2011_1207Image0009.JPG
2011_1207Image0009.JPG 2011-12-07
2011_1207Image0006.JPG
2011_1207Image0006.JPG
2011_1207Image0006.JPG 2011-12-07
Complete
Complete
The cafe Suzuki joins the crew.
Tank detail
Tank detail

Complete
Complete

Complete
Complete

Complete
Complete
Instruments and added high beam indicator
Complete
Complete

Completed
Completed
Chrome horn and decompression lever
Complete
Complete
Front view
Complete
Complete

Complete
Complete

Complete
Complete
Rear quarter R
Complete
Complete
Rear quarter L
Complete
Complete
Rear
Complete
Complete
Front quarter
Complete
Complete
Mirror detail

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5/16/2012 7:46:51 AM